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January 14
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Building a skid for my machine. The tubing hadn’t come in yet, so I’ve been working on the plasma cut parts.

January 06
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My neighbor brought me a couple of receiver hitches that came off the fleet of snow machines that are used to groom the Iditarod trail before the sled dog race is run each spring. These machines take a pretty good beating, and the hitches have a couple of common failure points. He wanted me to see if I could add a few additional beads to beef them up. After burning off the powder coating and bead blasting, they were good and clean. Added a fillet around the three un-welded faces of the tubing, starting and ending on the ends of the lone factory weld. Then butt welded the inside end of the tube to the flange. He was very happy, and will be bringing in six brand new ones to receive the same mod, before they install them on the fleet. I chose ER312 filler, as I wasn't sure if it would be 100% clean, and it's supposed to leave a ductile, crack resistant weld. Plus, I just like the way it welds! Turns out the weed burner/bead blast got it plenty clean, so I'm sure plain old ER70S-2 or -6 should be fine for next ones.

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December 29, 2024
• Edited (Dec 29, 2024)
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This was brought to me by a locksmith. First time with a cast aluminum repair. Should I use High amps and move quickly or lower amps and progress at normal speed? What settings would be generally recommended for such a small part made of cast aluminum? Also Using CK Lazer green tungsten with my Primeweld 325x…. Any help would be highly appreciated!

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December 03, 2024
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Repaired the tongue for a hunting guides ATV/UTV trailer. It had a custom made swivel built into the hitch end, so the trailer and ATV can roll without stressing the hitch. It sees pretty hard use, and was just worn out. Mainly due to him not being able to periodically tighten the 7/8"-9 nylok nut to keep the play at a minimum. So, when I made the new one, I drilled/tapped a 1/4"-20 hole on the sides so set bolts could be screwed in to trap the nut. Then the whole assembly becomes the wrench to tighten the nut. When they're backed out it's free to swivel again. He also wanted a duplicate solid version made to keep on hand for an emergency spare. The camp is a good hours bush flight away( no road access ), so failures are expensive out there. No McMaster-Carr deliveries there!

December 04, 2024

Good evening. Have had a subscription here since its inception. Just now noticed the community board. Our company fabricates aluminum gates and this platform really helped get technique and processes down.
Aberdeengate.com
Jeffery Presbaugh

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November 26, 2024
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I lined this loader with chromium carbide plates when I was first starting out welding. It’s been running for some years now and still looks good. I’ll try and get a photo of it now. I had no idea how to weld quickly back here though lol. This bucket took me forever to finish.

November 25, 2024

Finished setting up the MM255, now that the spool gun finally arrived. While waiting for it, I added a cable trough off the side of the platform to keep the spool gun cables secure and out of the way. Also removed the entire storage shelf, and took it out to my buddies powder coat shop, and they shot it in satin black to match the black factory parts on the cart. Real happy with it. Aluminum on the left side, and steel on the right.

November 26, 2024

Rolling ring on a ready mix truck was cracking off. I ground it out then used a 6010 to dig through the contaminants/water inside the Chanel then capped it with 7018.

November 26, 2024
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Here are some teeth in a large gear I had to weld up and grind back. The machine was timed to this position and was breaking the teeth out. I made a template and hand grinded the welds back down. It’s not perfect but they are still running this and this repair was 4 years ago.

November 26, 2024
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Broken bolts in a manitou trailer forklift. I used to use a nickel 99 rod to get these out because it wouldn’t run into the threads easily but now I use 309 l stainless rods. They work a million times better.