Jeff Loffert

02 Jan 16:39

In addition to the previously mentioned MIG uphill, I'd like to get more familiar with, and better at, Dual Shield Flux Core. 

Same here, I suck at uphill.

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Paul Charron YW. Whatever route you go, I'd first trace out a nice accurate template of the part. Then, if the weld option goes sideways, you'll have a plan B.

29 Dec 12:53

While it would be interesting to try and do a weld repair( after all, we are welders! ); unless there's a specific reason for it to be made of a casting, I'd make a new one out of plate. It's a simple looking part, and could be reproduced pretty quickly with just a drill press, bandsaw, and files. Would be less likely to break as well, as that piece that snapped off looks like a problem waiting to happen for a cast part.

26 Dec 19:31

Good stuff. Welcome Shaun!

24 Dec 19:45

If you have a milling machine( or have a friend who does ), the stubs of aluminum filler are great for a pad/pressure point between the moving jaw of the vise and the workpiece when initially squaring up stock. 

20 Dec 12:51

In addition to the internal pressure already mentioned, it could also be that there were some contaminants inside, and they pooled/migrated to the low spot and now getting sucked into the weld puddle from within?

Aren Jenkins It probably will be fine, but since it will be at 200F+ and be subjected to plenty of vibration( the motor is bolted directly to the frame, so the whole bike shakes ) It'll likely be a re-do. The tank sits above and in front of the rear tire, and even a slight oil leak at the wrong moment, could be a disaster. Should be able to do a much better job welding it this time as well. The old one can sit on a shelf with a note on it......"Do Your Research First!" 😀

Aaron Laughlin Not something that I could really answer. All I can say is that I find value in it. 

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Aaron Laughlin I would hesitate to call myself a good welder. More like functional and somewhat competent. I just suggested checking the gas flow, as just the other day I forgot to turn the gas back on, lit up the torch, and experienced the same thing, and fried the diffuser in a Furick Jazzy 10 in the process! From what I've seen, all of the coaches/instructors on here bring a lot to the table, and from a really divers background. Maybe just browse the videos, and see whose specialty most closely aligns with what you want out of welding. Though I like watching them all, as you can learn things from people who work on stuff you may never even see. Always something to learn.

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