Adding some custom Aluminum Railing to this Bad lil unit today. What are you guys up to today? Post some pics, have a great weekend guys.
New Stuff:
Sam loader conversion
Aren Jenkins Aluminum Feeders
WS Podcast 10/2 at 8 pm EST
Our first WelderSkills community contest coming soon!
last night's podcast is up!

WS Podcast - Sam + Aren | "...




Had to machine a big roller for a taper lock bushing. Originally this was going to get a different form of mechanical shaft lock, but was changed to a taper lock after I had already machined the bore out to nearly the bolt circle of where the locking threads needed to be.
On a cnc machine I could have thread milled the half threads, but my shop is all manual.
My solution was to finish machine the bore of the roller out to the minor diameter of the taper for the bushing, and then I machined a plug that had a couple tenths of clearance so it was a nice snug but still hand fit in the bore. I was able to spot face, drill, and tap very easily and end up with nicely half threaded holes with no drama. Then I setup back in the lathe and machined the taper to size for the bushing.




Welding up my SWAG Offroad Tube Roller using my new weld positioner...it took a minute to get it....like playing the drums!
G'day all
Does anyone have any experience/ tips for tig welding Magnesium? I have a small repair that I need to do to a chainsaw head ( crack repair, plus mounting a new mount bracket).
I have some experience tig welding carbon steel, stainless steel and Aluminium, but not anything more exotic then those. The material is about 3.2mm (1/8) thick. I have the capacity to weld upto 200amps with my machine.
Thanks
Connah
Cutting some .125 Aluminum with Nitrogen instead of shop air. Makes a huge difference in cut quality






Welding some 1/4” endplates on some square tubing today. 100hz 72% balance 250 amps 1/8” tungsten 3/32 filler.




Ripped this 1/8 304 plate with a circular saw I have, not sure if it's the same with any circular saw but it makes short work for sure, no sparks no, no smoke.
Thought it was smart to lay out with my chalk line then spray glue, to keep the line. It work till I had to clean it, oh well it's going straight into the fire box tomorrow anyway 🤪.
Just started a new discussion channel for contests and challenges. We're gonna start doing more of these and giving out prizes to members! Rules are in the video!
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