Pulse MIG










Started to pimp out my new Millermatic 255 to make it as self contained as possible. Made with scrap/offcuts, so it's a mix of steel and aluminum. The post/shelf is bolted to the mobile base, so the 255 can still be popped off the cart, and shelf is high enough that the access door clears it.
Maybe get JD Brewer to do a quick video on his steel sawhorses? Hinge part number from McMaster-Carr would be great.




Anybody know anything about rapid arc? Using a Lincoln power wave s500 I'm working in manufacturing so quality is important, until it slows down production. I've been going through different trim and ultimarc settings generally around 1.03-1.06 and the ultimarc I kinda am all over the place -2.0-+10.0 wire speed generally around 485-500 Ipm on 1/4"-3/8 carbon. I feel like some robots in the shop are making the power fluctuate which is extremely frustrating. Complained about it but ya'kno how that goes. I run miles of flat fillet welds and horizontal lap joints every week as fast as I can while trying to make it look good. The minimum weld size is 1/4. Any tips on how to deal with the fluctuating power that is probably not ever going to change? Any tips on better settings for this fast paced environment to get pretty welds fast? for pmig and/or rapid arc. Pics for critique and suggestions. Have a couple videos but it won't let me attach.
First shipment of stickers went out today. Fill out the form in the pinned post if you want some! Also Aren and Sam's podcast from Wednesday is live now!

WS Podcast - Sam & Aren | H...






Welded some of the parts I plasma cut with Nitrogen today. A game changer!!!
Minimal prep, and welds really nicely. Basically prep it like you would a laser cut part, de burr the edges, acetone wipe and go.


WS Podcast Thursday at 8 pm with Brad and Jody. Hope everyone had a good holiday! https://welderskills.com/programs/live-zzn4owvbsy8
If you don't know what you are doing you can always compensate with too many trucks :)
More tools from Sam and Matt finishes his SXS fan housing!

Sam Hagan - Truck Tools (Pa...